Without hesitation, the aerospace industry demands absolute adherence to the highest pillars of precision and quality, making it one of the most challenging industries to work in. Aerospace manufacturers are tasked with producing parts that can withstand the extreme forces and temperatures of the atmosphere while also ensuring their safety and reliability. To meet these critical demands, aerospace leaders and professionals rely heavily on the notion of precision, making the role of organizations like Modern Manufacturing & Engineering, Inc. (MME) vital to success.
MME is an ISO 9001 & AS9100 certified aerospace manufacturer that has maintained these certifications since 2008. They are also certified by the National Aerospace and Defense Contractors Accreditation Program and registered with the State Department through the International Traffic in Arms Regulations and the Defense Contract Management Agency.
As an aerospace manufacturer, MME is committed to elevating the standards of aerospace parts manufacturing. With over six decades of experience, MME partners with aerospace manufacturers with a core focus on raising compliance and safety standards through their precision manufacturing, engineering, and assembly expertise. Along with their AS 9100 and Nadcap certifications, aerospace manufacturers can be confident that their components meet peak integrity and performance – ultimately translating into safer and more reliable aircraft, space vehicles, and satellites.
MME’s Expertise In Aerospace Manufacturing
Through their years of experience and expertise, MME has developed various aerospace components catering to customers’ requirements. The components range from simple to complex, each undergoing a rigorous quality assurance process to meet the industry’s highest standards. Among the aerospace components produced by MME are tight tolerance precision machined parts, complex assemblies, and critical flight safety components. Furthermore, skilled machinists and engineers have the expertise to work with a plethora of materials, including aluminum, stainless steel, titanium, and other exotic alloys. Namely, this results in the production of various aerospace parts, including but not limited to:
- Fuel control systems
- Actuator housings
- Turbine blades
- Hydraulic valves
- Structural components
- Engine mounts
- Secondary processing services spanning assembly, painting, plating, and more.
To date, MME’s CNC turning capabilities are designed to cater to high volume with no deviation from their quality-first ethos. The company understands the specific needs and requirements of aerospace parts manufacturing, which is why they have equipped themselves with the latest technologies and equipment needed to handle sophisticated aerospace components. In addition, the company’s CNC milling capabilities (utilizing 3, 4, and 5-axis machines) complement its range of services, all of which entail working proactively to identify potential cost savings within customers’ projects without sacrificing quality or performance.
Addressing Aerospace’s Unique Challenges
The challenges facing aerospace manufacturers are unique, and they demand precision, accuracy, and quality across every service and product. Any deviation from these firm standards can impact the safety and reliability of an aircraft. Even the smallest flaw or inaccuracy can have catastrophic consequences. As such, every step in the manufacturing process must be carefully controlled and monitored, from design and engineering through production and testing. However, the critical demands and expensive processes make it hard to find the perfect balance between optimized quality and cost-effectiveness.
At MME, their state-of-the-art equipment, technologies, and processes address such issues as they are vetted to produce precision-machined parts that are budget-friendly. They use the latest CNC milling and turning machines, as well as automated inspections powered by PC-DMIS software and CAD modeling. These technologies work together to ensure that every component meets the industry’s stringent requirements for reliability and safety in the most cost-effective manner possible. In tandem, MME also uses a comprehensive quality control system that starts with material selection and continues throughout the manufacturing process, guaranteeing that all parts are manufactured with high quality and standards in mind.
Quality Assurance in Aerospace Manufacturing
Aerospace manufacturing is a critical industry that requires exceptional attention to detail, integrity, and performance. As an aerospace manufacturing company, Modern Manufacturing & Engineering, Inc. upholds the highest quality standards, as demonstrated through their AS 9100 and NADCAP certifications. Overall, quality is at the forefront of MME’s commitment, exemplified in their comprehensive efforts to ensure quality at every stage of production. Additionally, MME adheres to strict quality assurance standards such as ITAR registration through their heavily regulated compliances and an adept quality planning process. In summary, quality assurance is critical in maintaining safety and performance in the aerospace sector, and MME’s dedication to quality and compliance plays a crucial part in ensuring that reality never becomes unfocused.
Customized Aerospace Solutions
MME understands that the aerospace industry demands precision, accuracy, and safety at every stage of the manufacturing process. To meet these requirements, MME’s team of expert engineers works proactively with clients to identify areas where they can add value without sacrificing quality or performance. Through collaborative development, MME is able to provide tailored solutions that meet specific aerospace needs and set the clients up for success. What clients can expect:
- Assemblies manufactured to the highest standards of quality and efficiency, reducing costs and lead times.
- A team with extensive experience manufacturing complex aerospace parts like turbine blades, impellers, and aerospace housings and a calibration system that guarantees high accuracy and repeatability.
- An aerospace manufacturing partner that works closely with their clients to understand their unique requirements, expectations, and adhering to industry standards and regulations.
- A thorough planning process that identifies potential quality risks and integrates the Production Part Approval Process (PPAP) to ensure that the final product meets quality and requirements.
- A partner with exclusive access to state-of-the-art technologies like the PC-DMIS software and CAD modeling, enabling the verification of dimensions throughout the manufacturing process.
In summary, MME provides a range of customized components and assemblies used in aircraft, engines, and other aerospace applications. An example includes precision-machined parts such as turbine blades, seal rings, and housings, as well as complex assemblies like hydraulic manifolds, fuel systems, and landing gear assemblies. These components and assemblies are machined to exact tolerances, utilizing advanced CNC milling and turning equipment.
The Future of Aerospace Manufacturing with MME
The aerospace industry is no stranger to new technologies and innovations. As an expert in precision manufacturing and engineering, Modern Manufacturing & Engineering, Inc. is always on the lookout for new technologies that can enhance its capabilities in aerospace manufacturing. This includes investing heavily in advanced 5-axis CNC machining technology, expanding its coatings and surface treatments portfolio, adopting various Industry 4.0 technologies, and working closely with aerospace OEMs to gain real-time insights.
Looking ahead, the aerospace industry is expected to see more automation in manufacturing processes to improve efficiency and reduce labor costs – something MME currently incorporates within their manufacturing processes. Aerospace is also predicted to delve deeper into additive manufacturing, aka 3D printing, to produce complex parts with less material waste. Finally and with the increasing emphasis on fuel efficiency, the aerospace industry is rapidly turning towards lightweight materials such as composites and alloys. MME is already experienced in machining lightweight materials like titanium, Inconel, and aluminum and is well-equipped to meet the demand for these materials in the future.
Conclusion
Overall, Modern Manufacturing & Engineering, Inc. represents a top-tier aerospace manufacturer that places a robust emphasis on quality, consistency, and continuous improvement. With over 60 years of experience in the industry, they have developed a mature quality management system featuring tight process controls, automated inspections through state-of-the-art technology, and a quality planning process that solidifies the highest standards of quality. In the end, MME is committed to excellence and offering an unmatched level of value to its partners.
MME’s certified and automated inspection processes, lean manufacturing principles, and continuous improvement techniques ensure that its aerospace-machined parts exceed industry expectations. Contact MME today for a quote and pursue your next project with confidence.